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直線導(dǎo)軌的安裝常見方法分享！
來源：http://www.2b4g.com/ 日期：2023-05-27 發(fā)布人：
隨著高精密的直線導(dǎo)軌在工業(yè)自動(dòng)化中運(yùn)用的廣泛性，掌握一定的安裝技巧是很有必要的，掌握好正確的安裝直線導(dǎo)軌的方法，可以有效提高導(dǎo)軌的使用壽命與使用精度。下面導(dǎo)軌絲杠廠家來講講直線導(dǎo)軌的安裝。
With the widespread use of high-precision linear guides in industrial automation, it is necessary to master certain installation techniques. Mastering the correct method of installing linear guides can effectively improve the service life and accuracy of the guides. Below, the manufacturer of the guide rail screw will talk about the installation of the linear guide rail.
準(zhǔn)備工作
Preparation work
打開外、內(nèi)包裝、對直線導(dǎo)軌、滑座品質(zhì)進(jìn)行確認(rèn)
Open the outer and inner packaging, confirm the quality of the linear guide rail and sliding seat
注意事項(xiàng)：
Precautions:
1.對直線導(dǎo)軌要輕拿輕放；
1. Handle the linear guide rail gently;
2.撤包裝時(shí)注意不要?jiǎng)潅p壞直線
2. Be careful not to scratch or damage the straight line when unpacking
3.擦拭干凈直線導(dǎo)軌上的防銹油，方可移動(dòng)滑塊測試。
3. Wipe off the rust proof oil on the linear guide rail before moving the slider for testing.
工具：剪刀，干凈干布
Tools: scissors, clean and dry cloth
檢驗(yàn)事項(xiàng)：
Inspection items:
滑塊是否運(yùn)行順暢，手感有無不暢；
Check if the slider runs smoothly and if there is any discomfort in the feel;
滑塊中是否有潤滑脂；
Is there any lubricating grease in the slider;
檢查導(dǎo)軌平面度、直線度是否符合要求，在公差范圍內(nèi)。
Check if the flatness and straightness of the guide rail meet the requirements and are within the tolerance range.
在安裝前要對安裝面做、清潔工作；
Before installation, the installation surface should be cleaned and cleaned;
注意事項(xiàng)：
Precautions:
在安裝直線導(dǎo)軌之前必須機(jī)械安裝面的毛邊、污物及表面?zhèn)邸?/div>
Before installing the linear guide rail, it is necessary to remove burrs, dirt, and surface scars from the mechanical installation surface.
工具：銼刀，砂布，油石
Tools: file, sandcloth, oilstone
檢驗(yàn)事項(xiàng)：
Inspection items:
安裝部位要清角、光滑無毛刺；
The installation site should be clean, smooth, and free of burrs;
安裝面要清潔干凈；
The installation surface should be clean and clean;
安裝面倒角半徑不大于3.5mm，若發(fā)現(xiàn)過大或凸出應(yīng)及時(shí)處理。
The chamfer radius of the installation surface should not exceed 3.5mm. If it is found to be too large or protruding, it should be dealt with in a timely manner.
在完成清潔工作之后，就需要檢測安裝面平面度
After completing the cleaning work, it is necessary to check the flatness of the installation surface
注意事項(xiàng)：面長時(shí)要分段，交叉檢測
Attention: When the face is long, it should be segmented and cross checked
工具：直尺或水平尺
Tools: ruler or level
技術(shù)要求：面平面度不超差（0.1/500mm）
Technical requirements: The flatness of the surface should not exceed the tolerance (0.1/500mm)
一、使用安裝基準(zhǔn)面安裝方法
1、 Installation method using installation reference plane
安裝方法：先使用裝配螺絲將直線導(dǎo)軌底部基準(zhǔn)面大概固定于床臺底部裝配面，再用虎鉗將滑軌側(cè)邊基準(zhǔn)面逼緊床臺側(cè)邊裝配面，以確定滑軌位置后，使用扭力扳手，一定的扭力按順序鎖緊固定螺絲，將滑軌底部基準(zhǔn)面逼緊床臺底部裝配面。
Installation method: First, use assembly screws to fix the bottom reference plane of the linear guide rail approximately to the assembly surface at the bottom of the bed. Then, use a vise to press the reference plane on the side of the slide rail against the assembly surface at the side of the bed to determine the position of the slide rail. Then, use a torque wrench to lock the fixing screws in sequence with a certain amount of torque, and press the reference plane at the bottom of the slide rail against the assembly surface at the bottom of the bed.
二、從動(dòng)側(cè)直線導(dǎo)軌的安裝
2、 Installation of linear guide rail on the driven side
1.直線塊規(guī)法：將直線塊規(guī)置于兩支直線導(dǎo)軌間，使用千分量表校準(zhǔn)直線塊規(guī)，使之與基準(zhǔn)側(cè)滑軌之側(cè)邊基準(zhǔn)面平行，再依直線塊規(guī)校準(zhǔn)從動(dòng)側(cè)滑軌，從動(dòng)軌的一端開始校準(zhǔn)并依序以特定的扭力鎖緊裝配螺絲。
1. Linear block gauge method: Place the linear block gauge between two linear guides, use a micrometer to calibrate the linear block gauge so that it is parallel to the side reference plane of the reference side slide rail, and then calibrate the driven side slide rail according to the linear block gauge. Start calibrating one end of the driven rail and lock the assembly screws with a specific torque in sequence.
2.移動(dòng)平臺法：將基準(zhǔn)側(cè)兩個(gè)滑塊固定在一個(gè)測定平臺上，而從動(dòng)側(cè)只裝上一個(gè)滑塊，滑軌和滑塊都尚未固定于床臺與平臺，使用附于從動(dòng)側(cè)滑塊頂面千分量表，量測從動(dòng)側(cè)滑塊的側(cè)基準(zhǔn)面，從動(dòng)直線導(dǎo)軌的一端開始校準(zhǔn)并依序以特定的扭力鎖緊裝配螺絲。
2. Moving platform method: Fix two sliding blocks on the reference side on a measuring platform, while only one sliding block is installed on the driven side. The slide rail and sliding block have not been fixed on the bed and platform yet. Use a micrometer attached to the top surface of the driven side sliding block to measure the side reference plane of the driven side sliding block. Start calibration from one end of the moving linear guide rail and lock the assembly screws with specific torque in sequence.
3.效仿基準(zhǔn)側(cè)滑軌法：將基準(zhǔn)側(cè)直線導(dǎo)軌的兩個(gè)滑塊及從動(dòng)側(cè)導(dǎo)軌其中一個(gè)滑塊固定于平臺，再將從動(dòng)側(cè)的滑軌及其另一個(gè)滑軌約略分別固定于床臺及平臺，以基準(zhǔn)側(cè)滑軌為準(zhǔn)移動(dòng)平臺，從滑軌一端開始，邊確認(rèn)從動(dòng)側(cè)直線導(dǎo)軌的滾動(dòng)阻力，邊依序以特定的扭力鎖緊裝配螺絲。
3. Imitate the reference side sliding rail method: Fix the two sliders of the reference side linear guide rail and one of the sliders of the driven side guide rail to the platform, and then roughly fix the driven side sliding rail and the other sliding rail to the bed and platform respectively. Move the platform based on the reference side sliding rail. Starting from one end of the sliding rail, confirm the rolling resistance of the driven side linear guide rail while locking the assembly screws with specific torque in sequence.
4.專用工具法：使用工具確定從動(dòng)側(cè)滑軌的位置，并依序以特定的扭力鎖緊裝配螺絲。
4. Special tool method: Use professional tools to determine the position of the driven side slide rail and lock the assembly screws with specific torque in sequence.
此外直線滑軌在正式安裝前均涂有防銹油，安裝前請用清洗油類將基準(zhǔn)面洗凈后再安裝，通常將防銹油后，基準(zhǔn)面較容易生銹，所以建議涂抹上黏度較低的主軸用潤滑油。更多相關(guān)事項(xiàng)就來我們網(wǎng)站http://www.2b4g.com咨詢！
In addition, the straight slide rails are coated with anti rust oil before formal installation. Before installation, please use cleaning oil to clean the reference surface before installation. Usually, after removing the anti rust oil, the reference surface is more prone to rust, so it is recommended to apply lubricating oil with lower viscosity for the main shaft. For more related matters, come to our website http://www.2b4g.com consulting service
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